Production Manager – Metso Plant

The Company
ArcelorMittal Liberia (AML) is part of the global steel giant ArcelorMittal, committed to leading the way in steel production with a focus on safety, sustainability, quality, and leadership.  The AML project is unique to ArcelorMittal’s mining portfolio in that this was the first greenfield mine the company operated. 
 
ArcelorMittal mine, Mount Gangra, is considered one the most beautiful mining environments in the world. It consists of a massive deposit of good-quality iron ore and is situated near the town of Yekepa. Iron ore is then transported to nearby Tokadeh, also in the Nimba mountain range. From Tokadeh the ore is transported by rail to Buchanan for eventual shipment out of Liberia.
 
ArcelorMittal currently undergoing a massive Phase II expansion project which is set to be a game changer. The project, with a capacity of 15 million tonnes of iron ore concentrate, is making steady progress and is expected to be commissioned in Q4 2024.  The project consists of a state-of-the-art concentrator plant along with augmentation of the existing rail and port infrastructure to support the production and shipping of concentrated ore. The project will also have a positive impact on the local economy, with significant infrastructure upgrades, including road development, being taken up as part of the project.
 
Join us at ArcelorMittal Liberia, where your work will contribute to redefining steel for a new generation, driving innovation, and embracing diversity.
 
The Role
The Plant Production Manager is responsible for the safe, efficient, and profitable operation of the fixed crushers, mobile crushers and concentrator plants within the processing department at ArcelorMittal Liberia. This position oversees all aspects of the concentrator process, from crushing and grinding to beneficiation and tailings management, ensuring adherence to production targets, quality standards, and environmental regulations.
The manager will lead a team of supervisors, operators, and maintenance personnel, fostering a culture of continuous improvement, safety, and operational excellence. This role requires a strong technical background in mineral processing, exceptional leadership skills, and a proven ability to drive performance in a challenging industrial environment
 
The Key Responsibilities
 
Plant Production Planning and Control:

• Develop and implement short-term and long-term production plans, schedules, and budgets for the Crusher Plant.
• Monitor daily production performance against targets, analysing key performance indicators (KPIs) such as throughput, downtime, and yield.
• Identify and address production bottlenecks, optimizing material flow and equipment utilization.
• Coordinate with other departments (e.g., Maintenance, Geology, Logistics) to ensure seamless operations and efficient material supply.
• Direct and manage all daily operations of the concentrator plant, ensuring consistent and optimal performance.
• Develop and implement production schedules, operational plans, and performance targets to meet overall business objectives.
• Monitor and analyse production data, identifying trends and implementing corrective actions to improve efficiency and reduce downtime.
• Ensure compliance with all operational procedures, safety protocols, and environmental regulations.
• Lead and participate in troubleshooting and problem-solving activities to address operational challenges.

• Oversee the management of consumables, reagents, and spare parts, ensuring adequate inventory levels and cost-effective utilization.
• Implement and maintain a robust preventative maintenance program to maximize equipment availability and reliability
• Drive continuous improvement initiatives, identifying and implementing process optimizations and technological advancements.
• Manage and optimize the tailings storage facility operations in accordance with best practices and environmental regulations.
• Manage the water circuit within the concentrator to ensure water conservation and optimal use.
• Manage the crushing and grinding circuits to ensure optimal particle size distribution for the beneficiation process

Team Leadership and Management:

• Lead, motivate, and develop a high-performing team of operators, technicians, and support staff.
• Conduct performance reviews, provide feedback, and address employee concerns promptly.
• Foster a positive and collaborative work environment based on mutual respect and open communication.
• Ensure adequate training and development opportunities for all team members.
• Provide strong leadership and direction to the concentrator production team, fostering a positive and collaborative work environment.
• Recruit, train, and mentor team members, ensuring they have the necessary skills and knowledge to perform their role

Equipment Maintenance and Reliability:

• Oversee and liaise with maintenance team to implement the preventive maintenance program for all facilities.
• Coordinate with maintenance personnel to ensure timely repairs and minimize equipment downtime.
• Implement strategies to improve equipment reliability and reduce maintenance costs.
• Monitor equipment performance data and identify areas for improvement

 
Technical Skills: (Non-negotiable)

• In-depth knowledge of crushing processes, equipment, and technologies.
• In-depth knowledge of SAG mills, screens, slurry pumps, thickeners, filters and other mineral processing equipment technologies.
• Proficiency in analysing production data and interpreting results.
• Understanding of mine planning and scheduling principles.
• Knowledge of relevant industry standards and regulations.
• Proficiency in using industry-specific software (e.g., mine planning software, data analysis tools).

 
The Requirements

• Bachelor’s degree in mining engineering, Mineral Processing Engineering, or a related field.
• 5+ years of experience in a management role within a CONCENTRATOR/PLANT.

 
The Rewards

• The position offers a 2-year contract with a competitive remuneration package on single status with a 7-3 FIFO roster.
• Full accommodation is provided on-site, including secure facilities and meals.

 
Contact Us
Please apply directly by submitting your resume, preferably as a Microsoft Word document