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The Role
The Specialist – Production Metallurgy is responsible for ensuring that all systems and components for the new AML Concentrator Plant are designed, installed, tested, operated, and maintained according to all metallurgical standard requirements of the owner.
This includes the following key activities that will ensure the successful transition and make ready the AML Concentrator operations through the project commissioning and ramp-up phases. The role reports to the Metallurgy Manager.
The Key Responsibilities
- Co-ordination of metallurgical activities with reference to:
- Conduct technical work packages, such as process design criteria documents, block flow diagrams, process flow diagrams, functional specifications, and other related technical documents and reports.
- Conduct Metallurgical test programs.
- Generate options and trade-offs to recommend a design solution.
- Represent the Metallurgical discipline in project teams.
- Consult with operational personnel to align resource development with needs.
- Ensure that projects are delivered on time and within budget.
- Assist in the auditing of metallurgical processes.
- Direct (coach) work of junior support staff
- Build relationships with customers on a “working level” and communicate on all aspects of projects.
- Compilation of technical documents and reports
- Adhere to internal safety, health, and environmental regulations.
- Develop own skills and capabilities.
- Project Specific Accountabilities
- Co-ordination of activities with reference to:
- Manage small projects with regards to resources, processes, technology, and equipment.
- Assist QA/QC Manager in developing and implementing the QA / QC strategy AML.
- Assist QA/QC Manager in setting of QA / QC standards.
- Managing the QA / QC programme on behalf of AML.
- Auditing QA / QC aspects of both projects and existing operations.
- Supporting projects and operations on QA / QC matters.
- QA / QC training of personnel.
- Provide instruction and training in the following courses:
- Safe work practices, Job Safety Analysis (JSA), Hazard and Critical risk controls
- Metallurgy processes theory e.g. comminution, gravity and magnetic separation, filtration, thickening, and slimes disposal, etc.
- Technical details/safety aspects relating to relevant equipment, e.g. crushers, conveyors, mills, screens, cyclones, reflux classifiers, magnetic separators, etc.
- Materials Handling and Concentrator material flows
- Operational monitoring and control, e.g. feed rates, flow rates, densities, etc.
- Operational problem-solving and troubleshooting
- PLC’s and SCADA
- Accurate Sampling (for operational control and product quality)
- Design / write Training modules and assessment material.
- “Off the job” and “on the Job” training coordination and assessment
- Accurate recordkeeping, Data entry, and document control
- Continuous Improvement:
- Process Improvement Initiatives: Lead or participate in initiatives aimed at improving plant efficiency, reducing costs, and enhancing product quality.
- Innovation and Technology Integration: Stay informed about the latest advancements in mineral processing technology and assess their applicability to the plant.
- Data Analysis: Analyse historical and real-time data to identify trends, bottlenecks, and opportunities for improvement.
- Health, Safety, and Environmental Compliance:
- Safety Management: Ensure that all plant operations comply with safety regulations, conducting regular safety audits and leading initiatives to improve safety practices.
- Environmental Stewardship: Ensure that the plant’s operations comply with environmental regulations, particularly in areas like tailings management and water usage.
- Emergency Response: Develop and implement emergency response plans for the plant, ensuring that the team is prepared to handle incidents effectively.
- Team Leadership and Development:
- Supervising Plant Staff: Lead and manage the plant’s production team, providing guidance, training, and support to ensure high performance.
- Skill Development: Identify training needs and opportunities for staff to enhance their skills and knowledge in plant operations and safety.
- Performance Management: Monitor staff performance, providing feedback and implementing measures to improve productivity and morale.
- Resource and Budget Management:
- Resource Allocation: Ensure that all necessary resources, including labour, materials, and equipment, are available to meet production targets.
- Budgeting: Manage the plant’s operational budget, ensuring that costs are controlled, and financial targets are met.
- Qualifications / Experience / Technical Knowledge
The Requirements
- Bachelor’s and master’s degree in science, Degree in a relevant field such as:
- Extractive Metallurgy / Mineral Processing Engineering, BEng or BTech in Metallurgical/Chemical Engineering essential.
- 3 Years of operational experience during the completion of a Professional Training Program or similar
- Iron Ore Concentrator plant experience advantageous.
The Rewards
- The position offers a 2-year contract with a competitive remuneration package on single status with a 7-3 FIFO roster.
- Full accommodation is provided on-site, including secure facilities and meals.
Contact Us
Please apply directly by submitting your resume, preferably as a Microsoft Word document